Tool technology upgrades help international development
31 7月 2014 | 没有评论 | posted by admin | in Article
In recent years, China’s hardware tools industry, although no small development, but far behind the development of the machine tool industry. According to statistics, China’s current annual sales of 14.5 billion yuan tools, carbide cutting tools which accounted for less than 25%, not far from the international market tool product structure can not meet the growing domestic manufacturing of carbide cutting tools demand.
Currently, the tool is the structural imbalance is the production tool and demand wrong way. For example: carbide tools users need a large gap, but high-speed steel cutting tools but overproduction; modern manufacturing and efficient tool needed gap is large, but low-grade standard tool but overproduction. Secretary-General of the International Mould & Metal & Plastic Industry Suppliers Association Luo Baihui that, from a technical point of view machinery manufacturing trends, the future of the plant in proportion efficient CNC machine tools will increase year by year, the demand for efficient and advanced tool will follow the rapid increase , while the traditional standard tool requirements will gradually decrease.
“Our country is the production and export of hardware tools big country, where sales of power tools in the world, the vast majority are from China’s production and exports, China has become the world’s leading suppliers of power tools, although China’s hardware tools industry scale than large, but due to technical innovation capability is weak, the market structure over a single, weak brand and other factors affecting many hardware tools manufacturing enterprises often lack the core competitiveness, hard bigger and stronger. “Luo Hui pointed out that the domestic business innovation tool is insufficient, only focus on the “short, flat, fast” low-end products of interest, conservative, afraid of the enterprise market transformation for change, do not want to increase the advanced equipment, technology, technology introduction and updated into the face of market transformation lack of basic research patience, luck always have to wait and see, just waiting for other companies to develop new products, sit back and enjoy the simple analysis, slightly adjusted to make the finished product, blindly follow the trend of the market, completely ignoring market saturation and businesses need. This type of development is often followed by quick success, can only rely on other outstanding foreign enterprises, lost the initiative to develop innovative products overall system level is always hovering at 80% – 90%; due to lack of exploration of the product resulting from the deep technology re-innovation capability is weak foundation, and can only stop at “god does not like the shape of” product development.
R & D system is imperfect difficult to gather together to achieve a breakthrough
Weak current industry enterprise infrastructure management, the management of some of the outstanding issues can not be an effective solution to a long-term presence, has become a serious constraint businesses stronger, scientific development bottleneck. Among them, the management development system has become an important part of enterprise management innovation. Soft power compared with foreign outstanding enterprises, domestic enterprises to establish R & D centers, R & D project management, introduction and training, optimization and other senior personnel staff incentive system, there are still gaps. In addition, the lack of a strategic height to industry guidance for R & D team, the comprehensive advantages of the parties can not form a concerted effort to break through the key difficulties; fragmented and weak development of differentiated small streams, often tried to question all broken up, but are often powerless or ideas obstruction lag, the results achieved only by their “shape” but not reflected in “god.”
Development of systemic instability in the accumulation of small production processes
Tool industry covers the knowledge base materials and design, the coating structure design, tool design appearance of the structure, dedicated digital technology development, either discipline theory, technology upgrading will follow the lead the entire tool industry technical adjustments systemic changes. Also in line with the above technical aspects associated with any program of subtle deletions or floating tool is bound to affect the stability of performance indicators. The cutting tool substrate, the composition of each company in the country corresponding to the same grade, hardness, density and the coercive force and other conventional performance reports are basically the same, but the actual performance feedback mixed. To break this “God does not like the shape of” embarrassing, urgent need to reinforce the accumulation of systematic research tool for all aspects of relevance to explore connections, layers consistent chain, in order to guide the actual production to ensure product stability , find the “god-shaped both” key. Supporting services deficit made knives can not do Shi their “god”
Applications and services in the market, the level of foreign tool business product range, has not only limited to the production of tools, they can also provide ancillary services according to customer demand, truly what customers think, therefore, often can firmly occupy the market. By contrast, the standard tool in our long-term resident in the country simply dominance between market structure, the tool business enterprises trading relationship with the user, and some even just through agents, did not involve service. Therefore, the vast majority of domestic power tools business is essentially no service, leading domestic enterprises, even if the tool can produce high-quality products, but can not be reasonable for the customer support process, often only under-utilized, so that the production line “shape “to live and not to play” God “effect.
Faced with this situation, “dubious” in the north of a CNC machine tools limited liability company chief engineer 刘宇凌 mentioned, domestic machine tool companies to do more to make improvements in the “original innovation, well-made, turnkey capabilities” and so on.
Currently, the well-known foreign business development tool continues unabated, in this case, to achieve sound and rapid development of the domestic tool business, the need to break the existing research and development ideas, from the customer’s point of view, growing up with customers, from actual needs in the development of their own products, rather than just replace the foreign tools. Not only do we need to have the ability to manufacture the tool, the tool also need to have applied to the actual production process capability, so you can really have a solid theoretical and practical basis, in order to have their own intellectual property rights.
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