Double-edged ball end milling cutter: The bridge from efficient cutting to high quality products
28 11月 2023 | 没有评论 | posted by admin | in Article
Double-edge ball-end milling cutter is a kind of tool widely used in the field of industrial manufacturing. Its unique double-edge design and ball-end shape make it have many advantages. This paper will introduce the characteristics of the double-edge ball-end milling cutter in detail, including its working principle, advantages, application range and precautions.
First, the working principle
The double-edge ball-end milling cutter is an efficient and high-precision cutting tool, which is suitable for the processing of various metal materials. Its working principle is mainly based on the milling principle, through high-speed rotation and feed movement to achieve the cutting of metal materials. The two blades of the double-edged ball end mill alternately cut during milling, so that the cutting force is balanced and the vibration and wear of the tool are reduced.
Ii. Advantages
1, high efficiency: double-edge ball end milling cutter has two blades, can be cut at the same time, improve the cutting efficiency.
2, high precision: due to the special design of the double-edge ball end milling cutter, its cutting force is balanced, reducing the vibration and deformation of the tool, and improving the cutting accuracy.
3, good surface quality: double-edge ball end milling cutter can obtain good surface roughness, suitable for all kinds of high-precision parts processing.
4, a wide range of applications: double edge ball milling cutter can be used to process a variety of metal materials, such as steel, stainless steel, aluminum alloy and so on.
5, easy to replace the tool: the head part of the double-edge ball end milling cutter can be easily disassembled and replaced, reducing the cost of tool replacement.
6, reduce the deformation of the workpiece: the ball shape of the double-edge ball end milling cutter can effectively reduce the deformation of the workpiece and improve product quality.
7, good cutting fluid permeability: the special structural design of the double-edge ball end mill makes it have good cutting fluid permeability, improve the cutting effect and tool life.
- Scope of application
Double-edge ball end milling cutter is widely used in various industrial manufacturing fields, such as automotive, aerospace, mechanical manufacturing, electronics and other fields. Its processing scope covers the high-precision parts processing of various metal materials, such as molds, brackets, shells, gears, etc.
- Precautions for use
1, choose the right tool: according to different processing needs and material characteristics, choose the right type and specification of double-edge ball end milling cutter.
2, adjust the appropriate cutting parameters: cutting speed, feed speed and cutting depth and other parameters should be adjusted according to the actual situation to ensure the cutting effect and tool life.
3, the use of cutting fluid: the use of cutting fluid can reduce the cutting temperature, reduce tool wear, improve processing quality.
4, pay attention to tool wear: In the process of use, should regularly check the tool wear of the double-edge ball end milling cutter, and replace the tool with serious wear in time.
5, avoid collision: In the process of use, it should avoid collision with other tools or workpieces, so as not to damage the tool or affect the processing quality.
6, operating specifications: the operator should be professionally trained, familiar with the performance characteristics and operating specifications of the double-edge ball end mill to ensure safety and processing quality.
In short, as a kind of cutting tool with high efficiency and high precision, double-edge ball-end milling cutter has a wide application prospect in the field of industrial manufacturing. Understanding its characteristics and precautions for use helps to better play its advantages and improve processing efficiency and quality.
Realization principle of high efficiency cutting with straight groove milling cutter.
25 11月 2023 | 没有评论 | posted by admin | in Article
The realization principle of efficient cutting with straight groove milling cutter is mainly based on the following points:
1, tool rotation: the straight groove milling cutter is connected with the cutter holder through the spindle and rotates at high speed on the machine tool. This rotary motion provides the speed and force required for cutting, ensuring that the tool can cut the metal material quickly and efficiently.
2, tool geometry: the cutting edge design of the straight groove milling cutter is unique, usually with a straight edge groove. This design allows the cutting edge to contact multiple points of the workpiece at the same time, thus achieving efficient cutting. Compared with the traditional milling cutter, the straight groove milling cutter can increase the working length of the cutting edge to a greater extent and improve the cutting efficiency.
3, cutting force distribution: straight groove milling cutter cutting force distribution is more uniform. Through reasonable geometric parameter selection, such as edge inclination, front Angle and back Angle, the cutting force can be dispersed to a larger area, reducing the load and wear of the tool. This cutting force distribution helps extend tool life while increasing cutting efficiency.
4, cooling and lubrication: In order to achieve efficient cutting, the straight groove mill is usually equipped with an effective cooling and lubrication system during the processing. The coolant can effectively reduce the cutting temperature and reduce tool wear, while the lubricant can reduce the friction during the cutting process, reduce the cutting force, and further improve the cutting efficiency.
In summary, the realization principle of efficient cutting with straight groove milling cutter is achieved through high-speed rotation of the tool, unique geometric design, reasonable cutting force distribution and effective coordination of cooling and lubrication systems. The combined action of these factors enables the straight groove milling cutter to achieve efficient and stable cutting and improve the production efficiency of machining.
A knife with a pointed nose.
22 11月 2023 | 没有评论 | posted by admin | in Article
The main feature of the pointed nose cutter is the shape of its cutter head, which is similar to the shape of a bird’s beak, very sharp and very sharp, which can make the cutter smoother and more accurate when cutting materials. At the same time, the cutter head part can also be rotated, which makes it better able to adapt to a variety of different materials and shapes during processing.
In addition, the needle-tip cutter can also carry out high-precision milling processing, which can improve the processing efficiency while ensuring the processing quality.
In general, the nose cutter is a very practical tool, which has the advantages of high precision, high efficiency and high flexibility, and is widely used in various machining and metal processing fields.
